Multi-chapter guide to Wire Forming describing: what is a wire forming, how wire forming is done, types of wire forming, how wire formed wires are used.
Wire forming is a method for applying force to change the contour of wire by bending, swaging, piercing, chamfering, shearing, or other techniques. The various techniques for wire forming can produce any type of shape, form, or configuration. The process starts with coiled wire that is straightened before being formed. Common metals used for wire forming include steel, brass, stainless steel, copper, aluminum, and a variety of different alloys. The diameters of wires vary from 0.5 mm to 6.5 mm, or 1/64th of an inch to a quarter inch and can produce 2 and 3 dimensional wire forms. The types of equipment to complete wire forming vary between manual crafting to advanced CNC programmable machines. The process includes options for coating and protecting final products for use in harsh conditions.
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